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Remove the rear wheel. ( ref: Task 21 - Removal & Installation of the Wheels )
Pull the Brake Panel from the rear wheel.
Measure the brake drum inside diameter (see photo).
Service Limit: 181mm (7.13in)
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Measure the brake lining thickness.
Service Limit: 2mm (0.1in)
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Disassembly:
Remove the Cotter Pins and Set Plate.
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Remove the Brake Shoes and Springs.
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Remove the Pinch Bolt and Brake Arm.
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Remove the Indicator Plate.
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Remove the Brake Cam.
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Remove the Felt Seal.
CLEANING:
Thoroughly clean out the inside of the brake drum and the brake panel before installing the new shoes.
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Assembly:
Reference the exploded diagram above and the photos on the left for the following assembly instructions.
Grease the shaft of the brake cam and install it into the brake panel.
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Apply oil to the felt seal and install it onto the front of the brake panel, fitting it over the cam shaft.
Install the Indicator Plate on the brake cam, making sure to align the wide tooth on the plate with the wide groove on the cam.
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Install the brake arm on the brake cam, aligning the punch marks on the arm with those on the cam. Install and tighten the pinch bolt to 22 ft.lb. (3.0 kgf.m).
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Apply grease to the brake shoe-to-cam contact surfaces.
Apply grease to the anchor pins.
Attach the springs to the new shoes and install them onto the brake panel.
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Install the Set Plate and NEW Cotter Pins.
Install the brake panel back onto the wheel and re-install the rear wheel onto the motorcycle. ( ref: Task 21 - Removal & Installation of the Wheels )
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