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Check for any deterioration or damage to the throttle cables.
Check the throttle grip for smooth operation. Check that the throttle returns to full closed from full open, smoothly and automatically in all handlebar positions. If the throttle does not operate smoothly, then dissemble the switch housing and disconnect the throttle cables at the right grip. Then lubricate the cables thoroughly by spraying a cable lubricant or light weight oil down the cable ends and operating the cable back and forth repeatedly. Reassemble the throttle cables and switch housing and then readjust the freeplay as per the instructions below.
With the engine idling, turn the handlebar all the way from stop to stop and ensure that the idle speed does not change. If the idle speed changes, then check the freeplay (below) and also check the cables for proper routing, interference and security.
Throttle Free Play:
Measure the Free Play at the throttle grip flange. Free play should be 2-6 mm (1/12 - 1/4 in).
For minor adjustments, use the adjusters at the upper ends of the cables (on the grip). Loosen the lock nut and turn the adjust to obtain the free play. After the adjustment, tighten the lock nut securely and reposition the boot properly.
If you can not get the proper free play with the upper adjusters, then adjust using the lower fittings, on the carb end. Same thing... loosen the lock nuts, turn the adjusters until you have the proper free play and then resecure the lock nuts.
After you have made ANY adjustments, recheck the throttle operation and free play as outlined above. |
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| 30 | 31 | 1 | 2 | 3 | 4 | 5 |
| 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| 13 | 14 | 15 | 16 | 17 | 18 | 19 |
| 20 | 21 | 22 | 23 | 24 | 25 | 26 |
| 27 | 28 | 29 | 1 | 2 | 3 | 4 |
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